Sheet Metal Stamping

METAL STAMPING & FORMING PROCESSES

• Deep-Drawn Stamping: Deep-drawn stamping has become known as one of the best ways to create complex, detailed components with a vast degree of accuracy and dependability. Not only that, deep-drawn parts are unusually strong due to the extreme amount of compression exerted on the metal during the forming process.
• Progressive Die Stamping: Progressive die stamping is a metal-forming process that producers usually use to create parts, especially for automobiles, electronics and consumer devices. In progressive die stamping, the sheet metal is processed in several different workstations where one or multiple stamping operations are carried out.
• Transfer Press Stamping: In transfer press stamping, parts are transferred from one station to another by an automated mechanical system. In situations where the part must be free from the metal strip to enable operation to be carried out in a free state, a transfer press is used.
• Prototype and Short-Run Stamping: Zetwerk can produce sheet metal stamped parts in lower quantities for prototyping and production runs. This helps our customers validate their designs without having to worry about the costs associated with large production runs.

ZETWERK SUPPORTS A VARIETY OF MATERIALS FOR SHEET METAL STAMPINGS

• Aluminum Alloys
• Steel Alloys
• Stainless Steel Alloys
• Brass
• Copper Alloys
• Galvanized Steel

… and many more

SECONDARY SHEET METAL STAMPING FINISHING SERVICES

• Heat Treating – Improve properties, performance, and durability
• Chrome Plating – Cosmetic and decorative finishes
• Passivation – Corrosion prevention
• Powder Coating – Variety of colors and outstanding durability
• Anodizing – Corrosion resistance & cosmetic surface finishes
• Zinc Plating – Corrosion and oxidation prevention
• Cadmium Plating – Corrosion resistance and other properties
• Tin Plating – Commonly used in some industries
• Black Oxide – Corrosion-resistant finish
• Gold and Silver Plating – Cosmetic and/or electronics for corrosion resistance
• Annealing – To increase ductility and reduce hardness

… and many more

INDUSTRIES & APPLICATIONS

Sheet metal stampings have a variety of applications across multiple industries, such as:

• Electronics – Telecom, computer, server, data communications, connectors, and electronic components
• Automotive – Components, subsystems, and other vehicle applications
• Lighting – Custom components for exterior, and interior lighting applications
• Marine – Applications include connectors, fittings, enclosures, housings, caps, covers, and couplings
• Medical – Medical products, surgical devices, equipment, pumps, motors, probes
• Construction – Hardware and metal components
• Electrical – Components and assemblies for electrical / wiring components and systems
• Aerospace – Electronic components, hardware, sub-assemblies, couplings, and fittings

… and many more

THE ZETWERK MANUFACTURING DIFFERENCE

Zetwerk provides a full suite of manufacturing services focused on reducing turnaround time and improving efficiency and value. Zetwerk delivers projects that are more cost effective and are brought to market sooner.

PROJECT MANAGEMENT

Zetwerk offers project management throughout the manufacturing process. After you create a PO, our team will guide you through each step. They will keep you up-to-date with the information you need to monitor production and share project information with internal stakeholders.

DESIGN FOR MANUFACTURING EXPERTISE

Design for manufacturing support can deliver improved results when manufacturing sheet metal stamped parts. The design considers manufacturing tolerances and typical wear from usage.

Optimizing designs is an often overlooked step in the production of sheet metal stampings. Adding this step into the manufacturing process saves critical time during process development and ensures the parts will meet your project’s needs.

FAIR APPROVAL

A first-article inspection report (FAIR) is a part of any robust product development program. It is also critical to conduct detailed inspections to avoid out-of-tolerance components and rework for stamped parts. Zetwerk’s process incorporates this essential step, giving you complete confidence in the parts you receive.

MANAGED INVENTORY FOR JIT

Global events of the early 2020s have demonstrated the importance of inventory management and supply chain resiliency. The traditional approach to JIT strains your ability to react to market or order fluctuations. Having a globally connected supply partner is an effective way to build resiliency and multi-source supply.