Nusteel Fabricators Inc: A Benchmark in the Steel Fabrication Industry

The rapidly evolving world of metal fabrication is marked by intense competition and the relentless pursuit of excellence. Amidst this backdrop, Nusteel Fabricators Inc. shines brightly, setting benchmarks of precision and quality. Their unwavering commitment has led them to stand out in projects ranging from petite-span bridges to monumental road and rail infrastructures. Nusteel ensures its services remain top-tier, fostering a proactive safety culture at every juncture.

Collaborative Excellence and Ethos

• At the core of Nusteel’s operational paradigm is collaboration. The company cherishes the expertise it houses and is deeply invested in exchanging insights with stakeholders.
• This includes liaising with architects, clients, design engineers, and delivery partners. Such an approach fosters an ecosystem of trust and creativity, driving effective collaboration and appreciation across projects.
• Furthermore, clients are often invited to witness firsthand the magic that unfolds in the manufacturing processes at Nusteel. This transparency reinforces trust and kindles a sense of ownership and alignment with the project’s vision.

Technical Prowess: Design and Details

Under expert leadership, Nusteel’s team excels in structural design, utilizing cutting-edge CAD tools for detailed blueprints. Their innovation drives efficiency, especially in Early Contractor Involvement, offering cost-effective solutions to minimize on-site work. Their support extends to feasibility studies, transport strategies, and installation methods, continuously updating with industry standards.

Fabrication Mastery

• Specifically tailored for the UK’s infrastructure sector, Nusteel Fabricators Inc.’s facility is a marvel in its own right. It can simultaneously accommodate the production of up to 10 large bridge projects within its expansive 3,520m^2 workshops. Each step of the steelwork process strictly adheres to the BSEN ISO 9001 Quality Assurance system, a testament to Nusteel’s commitment to quality.
• Boasting a team of over 60 dedicated personnel, the company harnesses the expertise of machinists, inspectors, and plater/welders. Their collective experience forms the backbone of Nusteel’s unmatched prowess in handling diverse steel structures.
• Nusteel’s recent investments to enhance steel section traceability are noteworthy. Including a CE Compliance Manager has bolstered this mission, ensuring that the firm aligns with top-tier standards such as those of Kent County Council. It’s a point of pride for Nusteel to be the nation’s sole steel fabricator to achieve such a distinction.

Finishing Facilities: Where Precision Meets Aesthetics

• Nusteel believes in keeping things in-house, especially when painting their masterpieces. Their purpose-built finishing facility is equipped with a 500m^2 Blast shop and a sizable 1,800m^2 heated paint shop, capable of handling 4000t of steel annually. This in-house approach bestows Nusteel with superior control over quality compared to outsourcing.
• From Highways England to local authority projects, the paint finishes align with rigorous NHSS Sector Scheme 19A standards. Additionally, the blasting capability facilitates the preparation of weathering-grade steel beams, readying them for immediate site delivery. The finishing experts ensure the steel structures receive a pristine multi-coat paint finish. Supplementary tasks, such as site remedial paint jobs, are efficiently managed by the accredited workforce.

Logistical Mastery: Ensuring Smooth Deliveries

• The success of a project often hinges on the flawless movement of resources and final products. At Nusteel Fabricators Inc., this aspect is handled with impeccable precision and planning. A dedicated internal transport department ships massive steel structures to their respective sites.
• Equipped with a fleet of modern tractor units, extendable rear-steer trailers, low-loader trailers, and flatbeds, Nusteel ensures that even long-span bridges, trusses, and gantry booms reach their destinations without a hitch. A standout feature is the extendable trailers, tailor-made for transporting oversized structures in one piece.
• Planning these movements isn’t just about loading and unloading; it’s an art and a science combined. Every shipment is methodically charted out by an experienced Transport Manager who liaises with various authorities, from the police to local councils and main contractors. The objective? Ensuring the steel behemoths move seamlessly through towns and cities, causing minimal disruptions. Every aspect, from route planning to obtaining abnormal load permissions, is meticulously organized to dovetail with the overarching project timeline.

Installation Excellence: Bringing Structures to Life

• Once the fabricated structures arrive at their destined locations, Nusteel’s Installation Department takes charge. This in-house squad, comprised of three full-time teams, is a testament to Nusteel’s commitment to maintaining quality at every stage.
• Guided by an Installation Manager, the teams have specialized skills, ranging from sling operations to paint applications under the Highways Agency Sector 19A scheme. Their qualifications continue beyond there. Thanks to the NHSS Sector Scheme 20, the teams can install bridges and gantries using high-grade bolts, ensuring longevity and robustness.
• Supporting these teams are a fleet of fully loaded erection vans, MEWPs, and an escorting van, among other tools and equipment. Every lifting operation, regardless of its scale, is methodically planned by in-house Appointed Persons.
• This precision ensures that crane operations are hired on a case-by-case basis and proceed without a hitch. Nusteel’s strategic partnership with a leading national crane hire company further accentuates this efficiency.

Site-Specific Operations: Precision in Final Touches

• Beyond the rigorous transportation and installation processes, the finishing touches given on-site play a pivotal role in the project’s success. Nusteel’s dedication to perfection is evident in their approach to site painting activities.
• Every remedial painting task, a crucial element in maintaining the aesthetics and longevity of the steel structures, is digitally recorded.
• This ensures the highest finish standards and offers a seamless, paper-free handover documentation system in line with Nusteel’s BIM protocols.
• This precision in execution, paired with the capability to provide comprehensive ‘off-site’ solutions like cladding, glazing, and electrical componentry installation, showcases the breadth and depth of Nusteel’s expertise.
• The final formwork is often integrated for road beam projects, and rail network underbridges can even be concreted right at the facility, embodying the very essence of ‘just-in-time’ delivery.