Meet Zetwerk at IMTS 2024

Overview

A leading automaker partnered with Zetwerk to overcome challenges in developing a high-precision gearbox for their next-gen EVs, achieving tight tolerances, robust performance, and streamlined supply chain management.

Here is the list of challenges that the customer faced:

Ensuring high durability and precise performance over long periods
Manufacturing intricate geometries within tight tolerances
Rapid production ramp-up post-launch

The Challenge

Developing a high-precision gearbox assembly for next-gen EVs posed significant challenges in material durability, intricate geometries, and rapid production ramp-up. The assembly needed to meet stringent tolerance limits and deliver robust performance under dynamic conditions.

Identifying the problem

The EV gearbox needed exceptional durability and precision. Developing a custom material blend and manufacturing complex geometries within strict tolerance limits were critical. Additionally, a resilient and scalable production process was required to meet the rapid post-launch production ramp-up.

Zetwerk’s Solution

Zetwerk addressed an automotive manufacturer’s challenges in developing a high-precision gearbox assembly for electric vehicles by leveraging state-of-the-art CNC machining and precision forging techniques.

We innovated a custom alloy for durability, implemented rapid prototyping, and optimized supply chains, reducing lead times by 30%. Zetwerk’s integrated logistics ensured real-time visibility and reliable delivery, earning exceptional client satisfaction and expanding their partnership for future models

Utilized multiple manufacturing capabilities like forging & machining.
Collaborated with material science experts for a custom alloy.
Developed a supply base consisting of India & Vietnam.

“This project not only strengthened Zetwerk’s position as a key player in the automotive industry but also demonstrated its commitment to pushing the boundaries of manufacturing technology and supply chain integration.”

Hugh Smith

Director of Sales, Zetwerk Manufacturing USA Inc.

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Zetwerk Value Proposition

Our services include secondary operations and local warehousing in Mexico and the US, supported by a global supply chain network to reduce tariffs.

Zetwerk Capabilities

We offer versatile and high-quality production capabilities from die casting to CNC machining.

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