DIE CASTING PROCESSES AND MACHINES

All of the casting processes offer varied advantages. We help our customers select the right process based on a variety of factors. Examples are annual volume, part size, weight, geometry, and surface finish requirements.

Zetwerk employs several of the most common die casting processes including High Pressure Die Casting (HPDC), Low-Pressure Die Casting (LPDC) and Gravity Die Casting (GDC). Each of these processes can also support the semi-permanent casting process. This casting process uses one or more sand cores to form internal passages within the production die-cast component.

Zetwerk can provide die-cast components using hot chamber and cold chamber production die-casting machines. Machine tonnage is selected based on factors such as part size and cavitation. Zetwerk offers a wide range of material selections, including aluminum alloys, zinc alloys, brass, copper, and magnesium.

ZETWERK’S DIE CASTING SERVICE

Zetwerk manufactures custom die casting parts using a range of materials including aluminum, zinc, copper, brass, and bronze. We also perform secondary operations on the die-cast parts such as finish machining and surface treatment.

THE ZETWERK MANUFACTURING DIFFERENCE

Zetwerk provides a full suite of manufacturing services focused on reducing turnaround time and improving efficiency and value. Zetwerk delivers projects that are more cost effective and are brought to market sooner.

PROJECT MANAGEMENT

Zetwerk offers project management throughout the manufacturing process. After you create a PO, our team will guide you through each step. They will keep you up-to-date with the information you need to monitor production and share project information with internal stakeholders.

DIE CASTING TOOLING DESIGN

Tooling design is an optimization step that can improve speed when manufacturing die casted components. The tooling’s design considers manufacturing tolerances and typical wear from usage.

Optimizing tooling is an often overlooked step when processing die casting requirements. Adding this step into the manufacturing process saves critical time during process development and ensures the tooling will meet your project’s needs.

FAIR APPROVAL

A first-article inspection report (FAIR) is a part of any robust product development program. It is also critical to conduct detailed inspections to avoid out-of-tolerance components and rework for die cast components. Zetwerk’s process incorporates this essential step, giving you complete confidence in the parts you receive.

MANAGED INVENTORY FOR JIT

Global events of the early 2020s have demonstrated the importance of inventory management and supply chain resiliency. The traditional approach to JIT strains your ability to react to market or order fluctuations. Having a globally connected supply partner is an effective way to build resiliency and multi-source supply.