Aluminum Extrusions

Zetwerk manufactures high-quality extrusions with complex cross-sections produced using a range of aluminum alloys. Zetwerk cuts the aluminum extrusion to length and performs all necessary secondary operations such as CNC machining and surface treatment. Submit the relevant part drawings, 3D files, and other information by clicking on the button below.

Extruded aluminum is often used in manufacturing auto parts for engine blocks, transmission housings, and vehicle and truck bodies. It is also a good material for housing copper or fiber optic cables or wires.

In the building and construction industry, extruded aluminum components can help resist distortion caused by weather and building movement. They retain their strength and flexibility even under loads and spring back from the shock of impact.

GET YOUR CUSTOM ALUMINUM EXTRUSION PROFILES

We manufacture custom extrusion dies to produce extruded aluminum for our customers. The typical lead time for manufacturing custom extrusion dies is three to four weeks. Once the dies are made, you will receive a set of FAIR samples sent straight to your door. Once approved, we will start manufacturing your extrusions.

Aluminum extrusions can create complex shapes from aluminum. An aluminum extrusion uses a continuous solid bar of aluminum that is cut into sections as needed. These sections are then shaped through a series of precise and controlled machining processes.

Aluminum extrusion profiles can be easily customized to your needs and there are many benefits to building objects with aluminum. Zetwerk also specializes in rapid manufacturing of prototype aluminum extrusions. Aluminum extrusions are lightweight, yet strong. They also have good resistance to corrosion, high tensile strength, and wear resistance. Aluminum extrusions contain no mechanical joints and have a uniform quality.

**Zetwerk is ISO 9001:2015 and AS9100D certified. Our machine shops are IATF 16949:2016, ISO 13485:2016 and AS9100 certified.**

ZETWERK MANUFACTURES ALUMINUM EXTRUSIONS IN VARIOUS ALLOY TYPES

Aluminum Alloys

6063-T5 and 6063-T6
6061-T5 and 6061-T6
6005-T5
7075-T6
6101-T61

… and many more.

If you want other aluminum alloys to be extruded, please contact us to discuss options.

SECONDARY OPERATIONS AND SURFACE FINISHES FOR ALUMINUM EXTRUSIONS

Zetwerk offers comprehensive value-added services, including multiple secondary operations and custom finishes for your aluminum alloy extrusions.

SECONDARY OPERATIONS OFFERED
- Precision machining services include CNC milling, CNC cutting, drilling, tapping, reaming, punching, bending, etc.
- T5 and T6 heat treatment
- Robotic welding
- … and many more
CUSTOM SURFACE FINISHES ARE OFFERED
- Mill Finish – Cleaned and deburred extrusions that are ready for plating/anodizing or painting
- Anodizing – Black, clear, custom colors (available in production quantities). Anodizing thickness is typically 6 – 18 μm.
- Powder coating – Automatic spray coating system producing the highest quality products. Black, white, and a variety of colors are possible.
- … and many more

Zetwerk has manufacturing certifications and global compliance expertise in FMEA, APQP, PPAP, SPC, and MSA and is AS 9100D & ISO 9001:2015 certified.

THE ZETWERK MANUFACTURING DIFFERENCE

Zetwerk provides a full suite of manufacturing services focused on reducing turnaround time and improving efficiency and value. Zetwerk delivers projects that are more cost effective and are brought to market sooner.

PROJECT MANAGEMENT

Zetwerk offers project management throughout the manufacturing extrusion process. After you create a PO, our team will guide you through each step. They will keep you up-to-date with the information you need to monitor production and share project information with internal stakeholders.

TOOLING DESIGN

Tooling design is an optimization step that can improve speed when manufacturing aluminum extrusions. The tooling’s design considers manufacturing tolerances and typical wear from usage.

Optimizing tooling is an often overlooked step when processing extrusions. Adding this step into the manufacturing process saves critical time during process development and ensures the tooling will meet your project’s needs.

FAIR APPROVAL

A first-article inspection report (FAIR) is a part of any robust product development program. It is also critical to conduct detailed inspections to avoid out-of-tolerance components and rework for extruded parts. Zetwerk’s process incorporates this essential step, giving you complete confidence in the parts you receive.

MANAGED INVENTORY FOR JIT

Global events of the early 2020s have demonstrated the importance of inventory management and supply chain resiliency. The traditional approach to JIT strains your ability to react to market or order fluctuations. Having a globally connected supply partner is an effective way to build resiliency and multi-source supply.

GET AN ALUMINUM EXTRUSION QUOTE

Zetwerk is your one-stop solution for complete end-to-end contract manufacturing and distribution. We provide:

Unlimited manufacturing capacity, which decreases risk and improves your ability to respond to demand fluctuations
Global raw material sourcing to protect cost and supplier resiliency
Secondary processing, including anodizing, powder coating, and CNC machining
Assembly, packaging, and distribution
Quality control – AS 9100D & ISO 9001:2015 certified
Vendor managed inventory to optimize material availability
Supply chain management for efficient raw material conversion
Project management for a hands-free experience, with weekly updates for project and timing accountability

Experience the difference Zetwerk makes in your manufacturing process. Request a quote today for aluminum extrusions or any other manufactured component.

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